Custom Pallets
When standard sizes won't do, we build exactly what you need — from one-off prototypes to high-volume production.
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Tell us about your pallet needs and we'll get back to you within 24 hours.
Custom Capabilities
From non-standard dimensions to special treatments, our custom shop handles it all.
Any Dimension
No size limit. From miniature display pallets to oversized industrial platforms.
Mixed Materials
Wood, plastic, metal reinforcement, or composite combinations.
Heat Treatment
ISPM 15 compliant heat treatment for international export requirements.
Fumigation
Chemical treatment for pest control when required by destination countries.
Branding
Stenciled logos, painted markings, or branded burn stamps for corporate identity.
Specialized Features
Anti-slip surfaces, RFID tags, reinforced corners, or drainage holes.
Custom Projects We’ve Built
Every custom pallet starts with a unique challenge. Here are a few recent builds from our Anaheim workshop that showcase the range of what we can do.
Oversized Aerospace Platform
Reinforced hardwood pallet engineered for transporting aircraft fuselage components. Includes metal corner brackets, anti-shift cleats, and forklift channels on all four sides for maximum maneuverability in hangar environments.
Mini Display Pallet
Branded quarter-size oak pallet designed for in-store retail product displays. Sanded smooth with a branded burn stamp and food-safe finish for a premium, rustic look that drives customer engagement.
Chemical-Resistant Pallet
HDPE plastic pallet with integrated drainage holes for safe handling of chemical drums. Fully resistant to acids, solvents, and industrial cleaners. Easy to hose down and sanitize between uses.
Cold Storage Pallet
Treated Southern Yellow Pine with a proprietary anti-moisture coating engineered for freezer and cold storage environments. Will not crack, warp, or absorb moisture even under prolonged sub-zero conditions.
Materials We Work With
The right material makes all the difference. We source and stock a wide range of pallet-grade materials to match your exact performance, budget, and compliance needs.
Wood Types
- Southern Yellow Pine
The industry standard — strong, affordable, and readily available. Ideal for most general-purpose and export pallets.
- Oak
Premium hardwood with superior load capacity and a polished appearance. Great for display pallets and heavy-duty applications.
- Hardwood Mix
A cost-effective blend of domestic hardwoods that balances strength and budget for medium to heavy loads.
- Recycled Lumber
Reclaimed and reprocessed wood that meets structural standards while reducing environmental impact and material cost.
Plastic Types
- HDPE (High-Density Polyethylene)
Chemical-resistant, easy to sanitize, and impervious to moisture. Perfect for food, pharmaceutical, and chemical industries.
- Polypropylene
Lightweight yet durable plastic option with excellent resistance to fatigue and flexing. Ideal for automated systems and export.
Specialty Materials
- Metal Reinforcement
Steel or aluminum brackets, corner plates, and banding added to wood or plastic pallets for extreme load requirements.
- Composite Materials
Engineered wood-plastic or fiber-reinforced composites that combine the best properties of multiple materials for unique applications.
Our Process
Consultation
Share your requirements — dimensions, weight capacity, material preferences, treatment needs, and quantity.
Design & Quote
Our engineering team designs your custom pallet and provides a detailed quote within 48 hours.
Prototype
For large orders, we build a sample pallet for your approval before full production begins.
Production
We manufacture your pallets using premium recycled materials wherever possible.
Quality Check
Every pallet is inspected against your specifications before leaving our facility.
Delivery
We deliver to your door on your schedule. Recurring orders can be set up for auto-delivery.
Lead Times & Ordering
We keep production moving fast so you get your custom pallets when you need them. Here is what to expect.
Standard Custom Orders
5-7 business daysOur standard turnaround for custom dimension, material, or treatment orders after design approval.
Rush Orders
2-3 business daysExpedited production available for urgent needs. A rush surcharge applies based on order complexity.
Prototype / Samples
48 hoursWe can produce a single sample pallet within two business days so you can inspect quality before committing.
Minimum Order
25 palletsCustom dimensions require a 25-pallet minimum. Standard sizes with custom treatment have no minimum order.
Key Design Considerations
Not sure where to start? These are the six factors our engineering team evaluates on every custom pallet project. Knowing the answers upfront speeds up the quoting process.
Load Weight & Distribution
Determine the maximum static and dynamic load your pallet needs to support, and whether weight will be evenly distributed or concentrated in specific areas.
Forklift Entry Requirements
Choose between 2-way entry (forklift access from two sides) or 4-way entry (access from all sides) based on your warehouse layout and handling equipment.
Stacking Requirements
Specify whether pallets will be stacked when loaded, how high they will be stacked, and whether racking systems will be used — this determines structural reinforcement needs.
Storage Conditions
Indoor, outdoor, cold storage, or humid environments each demand different material treatments and coatings to prevent warping, mold, or structural degradation.
Regulatory Compliance
International shipping may require ISPM 15 heat treatment certification. Food and pharmaceutical industries may require FDA-compliant materials and finishes.
Transportation Method
Pallets traveling by truck, ocean container, or air freight have different dimensional constraints and weight limits that should be factored into the design.
Frequently Asked Questions
Common questions about our custom pallet services in Anaheim, CA.
What’s the minimum order for custom pallets?
Custom-dimension pallets require a minimum order of 25 units. However, if you need a standard size (like 48x40) with custom treatment such as heat treatment or branding, there is no minimum order requirement.
Can you match an existing pallet design?
Absolutely. Send us a photo, a drawing, or even a physical sample and we will reverse-engineer it to produce an exact match. We can also suggest improvements to the design if the original has known weaknesses.
How much do custom pallets cost?
Pricing depends on dimensions, materials, treatment, and quantity. As a rough guide, simple custom-dimension wood pallets start around $15-25 each at volume. Contact us for a free quote tailored to your exact specifications.
Do you offer recurring production runs?
Yes. Many of our clients set up recurring weekly or monthly orders. We keep your specifications on file and can hold materials in advance to guarantee consistent lead times and pricing.
Can I get a sample before ordering?
Yes. We offer prototype pallets with a 48-hour turnaround. The sample cost is applied as a credit toward your first production order, so there is effectively no extra charge if you proceed.